The Club is looking at installing a new state of the art Irrigation system. I know there will be a lot of question concerning why we would need a new system. Below I have written a synopsis of our current systems faults and the proposed new system advantages. I hope this will give you some idea of what we have here a FCCC. The new system that is propose will transform this golf course to a higher level. All playing areas will be elevated to a higher level. Washouts, rough areas with no or little grass will be transformed to health turf. If you have any question please don't hesitate to contact me.
Our current irrigation system has a
total of 434 heads. Holes #1-2, and #4-6 have Toro electric heads that were
installed in 1992, and holes #8-17 have Rain Bird Impact heads that were
installed in 1989. Holes #3, #7 and #18 have the original Toro hydraulic heads
that were installed around 1965. These heads are installed in a mixed
configuration. We have some holes that are double rowed, with irrigation heads
running down both sides of the fairway supplying water to both the fairway as
well as the rough. The remaining holes are setup with either single rowed
configuration – a single row of heads down the fairway – or a mix of single and
double. All of the supply lines running into these heads are PVC pipe starting
with a 10” mainline that runs from the pump station, which reduces down to 8”,
and then 6”, and then eventually 3”. The current limitations of this setup are
as follows:
- The spacing between irrigation heads is too far apart
leaving areas of the golf course without adequate coverage. The fairway
heads are separated by 80-90’ and the green heads by 70’.
- The mainlines are undersized. This makes it difficult
and in some cases impossible to run multiple heads simultaneously without
losing pressure. This reduction of pressure correlates to a reduction in
water coverage.
- A proper irrigation system is installed in loops,
meaning each point on the golf course has water being fed from at least
two directions. This creates a more efficient system overall. How is our current
system setup?
◦ Holes
#1-3 are looped together, but water is only being fed from one direction. The
farther you get from the mainline the less pressure there is.
◦ #4-6
are not looped and each result in a dead end. Water comes in and stops once it
reaches the end.
◦ #7
is not looped (dead end).
◦ #8,
#9, and #18 are looped with water coming from two directions (good!).
◦ #10
is not looped (dead end).
◦ #11-13
is looped together but again water is only being fed from one direction.
◦ #14
and #15 are not looped (dead end).
◦ #16
and #17 are looped with water coming from two directions (good!).
As
you can see our current irrigation system is a mixture of dead ends and single
fed loops with only a few holes setup
with proper loops. Having water come from at least two directions allows for the entire golf course to be
irrigated more efficiently without a loss of pressure.
- There are very little isolation points for our
current system. Any leaks in a fairway require shutting down entire holes,
if not multiple holes, just to make a repair. If an extensive repair is
required this means large areas of the golf course could go without
adequate irrigation.
- PVC pipe has to be installed in sections, and these
sections need to be glued together. Over time this glue eventually breaks
down causing leaks and blow outs. We spend on average $5000-$6000 a year
on mainline repairs. The average lifespan of PVC is 20 years.
- We have a mixture of irrigation heads on the course.
While most are electric heads we still have 3 holes that are older
hydraulic heads. The front 9 are Toro and the back 9 are Rainbird. Having
2 different brands and also different styles of heads causes us to have to
stock separate replacement parts for each.
The new proposed irrigation system
will include roughly 1000 RainBird heads allowing for a more efficient “wall to
wall” irrigation setup, making sure every playable area on the golf course gets
adequate coverage. Every head in the system can be individually controlled
allowing for a more versatile system. This eliminates the need to have multiple
heads running for a single dry area. This also adds the flexibility of running
multiple heads for different durations. There will also be a considerable
increase in the amount of valves on the course making it much easier to isolate
a repair. Instead of closing down entire holes, we would be able to close off
just a single line of heads. All supply lines and mainlines will be replaced
with HDPE piping (high density polyethylene). This pipe is more flexible and
all the joints are welded together allowing for it to be installed in one piece
instead of in sections. This removes the need for glue which creates a much
more robust system overall. The lifespan of HDPE pipe is 50 years. The
mainlines for the new system will not only be larger in diameter, but they will
also extend farther out from the pump station. This will increase water volume
and pressure allowing us to irrigate multiple areas of the golf course
simultaneously. Below are some general questions regarding the new proposed
system:
- What are the head spacing's of the new system?
◦ Fairways
– 70’
◦ Roughs
– 70’
◦ Greens
– 50’
◦ Tees
– 50’
- What are the diameters of the new piping?
◦ 12”
from the pump house, reducing to 8”, down to 6”, and then eventually 4”.
- How does HDPE pipe compare to PVC?
◦ HDPE
pipe is more flexible. As water surges through the system the pipe will
naturally expand and contract slightly; HDPE pipe can handle this stress while
PVC, being a stiffer plastic, will weaken over time.
◦ The
joints of PVC are also glued together. This glue tends to break down first.
HDPE pipe is “heat fused” together essentially creating one long piece of pipe.
This heat fusing seals the pipe together like a weld and this seal is actually
stronger than the pipe itself.
- How are the pipes installed?
◦ 12”,
8”, and 6” pipes will be trenched. The 4” and 2” pipes will be pulled in by a
vibratory plow
- How long will the installation take?
◦ Weather
permitting, 2-3 months.
- How disruptive will the installation be to playing
conditions?
◦ Using
a vibratory plow on the 2” – 4” pipe
makes for a cleaner end result, eliminating the need to back fill a trench. The
plow essentially pulls the pipe into the ground and the remaining hump is
smashed down. This means there will be no trenching through fairways.
- Will the old system be removed?
◦ All
the old heads, valves, and satellite boxes will be removed. All the old PVC
pipe will remain in the ground (unused).
- Will the existing wells have the capability to supply
the new system?
◦ Yes,
as long as all three pumps are operational.
- Does the new system come with a warranty?
◦ All
heads and swing joints have a 1 year warranty. Pump station has a 3 year
warranty. All workmanship is warrantied up to 10 years depending on the
installer.
- Are there any other golf courses in the area that
have this system?
◦ Meadowbrook
Country Club
◦ Berry
Hill
◦ Ballwin
◦ West
Wood Country Club